A little history
THE OLDEST SOAP IN THE WORLD
La fabrication d’un savon d’Alep ne peut se faire en usine ou à la chaine. Contrairement à la majorité des savons commerciaux qui inondent le marché, le vrai savon d’Alep implique non seulement un savoir-faire mais aussi une cuisson saisonnière. Il existe des maisons syriennes qui maitrisent la fabrication de ce savon de génération en génération. Chaque famille procède à la cuisson à sa manière, mais celle-ci reste très similaire. Ce savon a survécu à Alep pendant des millénaires et ce n’est pas un hasard. La terre, la géographie, les ingrédients et la patience sont des facteurs qui ont rendu le savon d’Alep unique.
Family know-how
Authentic House
Aleppo soap contains only 4 ingredients. This does not mean that its manufacture remains simple. Its preparation requires knowledge to achieve a final result of excellence.
There are around ten companies that have mastered this know-how. Their role is essential and their commitment is a heavy responsibility. They must, while remaining honest, continue to produce the most beautiful things Aleppo has to offer to the world. The family name is indicated by the seal stamped on the face of the soap. Some houses stand out due to their reputation and age, such as the following families (non-exhaustive list).
Families producing Aleppo soap
Zanabili House “زنابيلي” (since ≈ 1870)
Maison Fansa “فنصة” (since ≈ 1848)
Jebeyli House “جبيلي” (since ≈ 1750)
Maison Fadel “فاضل” (since ≈ 1925)
Maison Sabouni “صابوني” (since ≈ 1975)
Maison Kadah “قداح” (since ≈ 1970)
Najjar House “نجار” (since ≈ 1895)
Maison Tahhan “طحان” (since ≈ 1925)
Manufacturing process
The Savon d'Or collection comes from these Syrian houses which have a reputation leaving no doubt about the quality of the soap.
Contrairement à une production régulière des produits cosmétiques commerciaux, le savon d’Alep impose son rythme. La production du savon suit une cadence particulière. Elle débute avec la récolte de l’olive en automne. La cuisson est faite en hiver pour permettre au savon de se refroidir et prendre une forme solide. Au printemps puis en été, le savon va sécher jusqu’à changer de couleur de vert vif à brun doré.
La fabrication dure plusieurs jours, pour simplifier le processus, on distingue les grandes étapes suivantes:
1 – Pasting:
Olive oil, water and caustic soda are brought to the boil in huge cauldrons. The saponification of the olive oil begins. The latter takes a slimy form. The high temperature accelerates the reaction between the oil and the soda.
2- Release:
Saponification will generate soap and glycerin (following the decomposition of the olive oil). By adding salt water, we will wash the saponified paste to reduce the excess soda.
3 – Cooking:
We will restart the process of saponification of the olive oil with the remaining caustic soda until complete saponification.
4- Washing:
The creamy paste still contains too much soda at this stage. We will add water several times to reduce the soda content and refine the dough.
5 – Pouring:
After letting it rest, we will pour the dough onto a thin sheet directly onto the ground. The paste will dry until the next day where it will change from a liquid to a solid form.
6- Cutting & stamping:
With a blade rake, we cut the soap which is then stamped one by one with the seal of the producing family.
7 -Drying:
The soaps are then arranged in a way to promote the passage of air and provide optimal drying.
What makes Aleppo soap unique
Authenticity is achieved following compliance with these three conditions:
Condition 1: 4 ingredients only
Olive oil
– second-pressed olive oil ( Olea europaea L. ) (the first pressure is generally reserved for food use). It is the most abundant ingredient in Aleppo soap. Some manufacturers cheat by adding different oils, such as palm oil (much cheaper) and add odorants to hide the smell. (Picture 1)
Condition 1: 4 ingredients only
Laurel berry oil
Laurel berry oil (black fruit rich in fat), from ( Laurus Nobilis ), is extracted by distillation from the berry. The process boils down to boiling the berry in water, the fruit will release pulp which will be recovered to release its oil. (Picture 2)
Condition 1: 4 ingredients only
Sodium hydroxide
– Soda (sodium hydroxide) used to enable the hot saponification reaction. The latter is treated beforehand so that it becomes “ caustic ” soda.
Condition 1: 4 ingredients only
The water
Pure and mineral. No chemicals, additives or odorants should be added.
Condition 2:
Geography
The Aleppo region is known for the fertility of its land, recognizable by its red color. It promotes agriculture focused on noble products such as olive oil, bay laurel oil and the famous Aleppo pistachio ( Pistacia voir ). The Mediterranean climate allows for the 4 very distinct seasons necessary for the making of this soap.
Condition 3:
Maturity
After manufacturing, the soap requires a minimum drying time (9 months) before any use. The soaps are stacked in such a way as to allow air to pass through and allow optimal drying.
When it dries, the soda used for the saponification reaction will decrease over time. Following its decomposition, the moisture content in the soap will decrease and dry out. The more mature the soap, the more it improves and brings out its qualities. It is a living soap that breathes; if it is poorly stored, humidity will slow down its drying. Likewise if the soap is packaged in plastic. It will not be in contact with air and therefore its drying slows down.
Savon d’Or sélectionne seulement l’élite des savons d’Alep qui répond aux critères énumérés précédemment et surtout qui présente une maturité minimum de 3 ans. Nous sommes fiers de pouvoir présenter des savons trés rare et sec pouvant aller jusqu’à 10 ans dematurité (fournée de 2014 rare aujourd’hui). Notre démarche s’inscrit dans une volonté de s’imposer en tant que ambassadeur du savon d’Alep de luxe.